Develop, implement, and maintain QAQC procedures and policies.
Ensure compliance with industry standards, regulations, and certifications like ISO 9001, ISO 14001, ISO 45001 , EN 1090 and ISO 3834 by preparing and updating procedures.
Conduct internal audits and reviews to verify adherence to quality standards.
Organize Surveillance Audits from Certification Body.
Responsible to attend Audits by client.
Project Oversight
Lead quality assurance and quality control efforts on construction and engineering projects.
Coordinate with project managers, engineers, and contractors to ensure quality requirements are met.
Review and approve project plans, specifications, and quality control plans.
Review project specification and summarise for technical and inspection & Test requirements for materials , stagewise inspection , testing in welding ( NDT) , painting etc. and ensure the requirements are complied.
Prepare Project Specific Method Statements and Inspection and Test Plans.
Inspections and Testing:
Oversee inspections and testing of materials, components, and finished products.
Ensure that testing procedures are correctly followed, and results are accurately recorded.
Identify and resolve any non-conformances or defects.
Prepare Weld Map.
Coordinate with TPI and Client for inspection as per ITP.
Documentation and Reporting
Prepare and maintain comprehensive QAQC documentation as per ITP , including inspection reports, test results, quality certificates, Final QAQC Dossier for submission to client.
Generate detailed quality reports and present findings to management.
Maintain records of quality audits, inspections, and corrective actions.
Continuous Improvement
Analyse monthly QC inspection and rework data to identify trends and areas for improvement in quality processes.
Perform Root Cause Analysis, Correction, Corrective actions and closure of NCRs
Recommend and implement corrective and preventive actions to address quality issues.
Lead initiatives for process improvements and efficiency enhancements, value engineering projects
Training and Development:
Provide training and guidance to QAQC team members and other staff on quality procedures and best practices.
Provide Training on awareness for ISO 9001, ISO 14001 and ISO 45001.
Mentor new engineers and inspectors in quality assurance and control methodologies.
Provide Training to Welders about good welding practice.
Other Responsibilities
Responsible for writing, qualifying WPS -PQR and Welders as per different ISO, AWS, ASME etc. codes as per project requirements and updating the records for company and implementing in factory and site.
Shall be responsible for Incoming materials Inspection and testing of Welding Consumables like Welding Electrodes, Flux, Gas etc., Raw Materials, Paints etc.
Shall be responsible for Calibration of all the welding machines of Company in Fabrication shop and site.
Perform any other work assigned by immediate supervisor.
Education Qualification, Work Experience & Skills
B.E. in Mechanical/ Metallurgy Engineering
Certified Welding Inspectors CSWIP 3.1 or AWS CWI
Certified Painting Inspector BGAS Grade 2 or NACE Level II (Optional)
ASNT Level II in PT, MT, UT and RT
Certified Internal Auditor/ Lead Auditor for ISO 9001, ISO 14001 and ISO 45001
Experience: 8~10 Years of Experience in the field of steel fabrication of Bridge Structures , Highrise Building structures
Must be well versed with AWS D1.1, AWS D1.5, EN 1090, EN 10025, EN ISO 15614, ISO 9606, ISO 12944, ISO 14399 etc. and other codes and standards applicable in Fabrication and Coating for Structural steel works.