Job Description

Responsible for managing a fabrication bay start from receipt of production drawings lot, preparation of monthly / weekly schedules based on the shop monthly plan, job distribution among down the level reports & workforce, streamlining raw materials & production work flow, organising the required resources, implementation of best fabrication practices for the improvement of safety, productivity & quality, coordination with all stack holders on day to day issues, progress reporting to meet the management objectives and project requirements.

Critical to the production process, the QC Engineer inspects and ensures the quality of welds and dimensional accuracy of work performed by production staff. The QC Engineer uses a high degree of proficiency while utilizing full skills of the trade including knowledge of codes and standards to verify that the final product is free of defects and meets the requirements of the contract documents. To perform this job successfully, an individual must be able to perform each core responsibility satisfactorily.

A successful Quality Inspector assures the consistent quality of production by developing and enforcing manufacturing practices and systems, validating processes, and providing necessary documentation to ensure quality excellence.

JOB SUMMARY (Major functions of the position)

To understand Client requirements for each specific job. Review work packages prior to start-work for completeness, accuracy and compliance with technical specifications and customer requirements.

To have full understanding about the Code requirements, Specification requirements for each specific project related to welding, Fit-up, painting, galvanising etc.

Inspection of all activities as per the approved / agreed ITP or contract for a project.

Preparation of daily reports for the inspections carried out.

Coordinate with production department to carry out rectifications if found necessary on inspected items.

To ensure that the job file is maintained up to date with all reports, signatures etc. from Client and other interested parties involved.

To conduct tool box talks for production personnel regarding welding ,Painting ,Fitup Quality.

Day to day updating of job status to Head of Production Department.

Maintain a rejection log, and records for rejection for analysis.

Able to measure parts and determine if they are meeting print specifications . Accepting the FIT-UP reports, preparation of material traceability etc.

Maintain the Calibration certificates for the inspection equipment used.

Material Inspections, verification of material traceability records.

Ensure that the pre-fabrication and fabrication process used is in line with the project requirements.

Provide informations and tips to fabrication crew to avoid reworks on fit-ups.

Updating the fit-up inspection on the system at the earliest, to facilitate welding entry on time.

Inspection of factory acceptance tests like Pressure test, leak tests, pneumatic test, rotation tests, trimming and ballasting tests etc.

Final inspection of a completed item, before release.

Coordinating with Client appointed TPIs for day to day inspection activities as per ITP.

Updating themselves for the changes in the applicable construction codes and standards.

Shall be responsible for assisting HSE Department to achieve Zero LTI, and an accident free working environment.

Raise Stop cards, reporting Near Misses etc. and shall have 100% commitment towards the management system followed in the Organization.

Follow up for closing Non-conformances and guide the shop floor if they feel difficulty. Assist with developing corrective actions, solutions, and improvements.

Active participation in QA/QC Meeting for improving the work habits, reducing delays and over work, and to make the system efficient.

Perform a dimensional and visual inspection of shop fabrication, which includes final paint inspections, weld preparations and final welds. Verify acceptable tolerance. Indicate completed inspection on corresponding inspection record.

Other assignments as and when instructed by the Senior Management like maintaining Delivery orders (Inward and Outward)

Responsible for fabricated materials conforming to drawings, shop standards, specifications and applicable codes. - - Record and maintain in-process and final inspection records for quality assurance and production control.

To promote incident prevention and enforce positive HSE culture for the benefit of LITCO operatives, subcontractors, clients and visitors

Identify and remedy drawing discrepancies with detailers

. Inform foremen of defects in fabrication

Investigate, troubleshoot, and resolve product or production related issues.

Report and address quality issues related to non-conforming material or components and obtain timely disposition to maintain production flow.

Prepare Material submittals, ITP and submit along with samples for approval

Prepare Documents for MIR & WIR

. Assists shop personnel with the interpretation of codes, drawings and specifications.

MATERIAL CONTROLL:

Process orders for shipping, providing accurate documentation in accordance with relevant legislation, customer and carrier requirements

To ensure all customers receive full, accurate & on time orders

Receive and book goods in to correct locations in an accurate and timely manner, liaising with intercompany and planning teams for any discrepancies or quality issues

Deal with any stock discrepancies or quality issues efficiently

Maintain knowledge of products and processes involved in the day to day delivery of goods

Support and suggest the effective management of inward & outward flow of inventory.

Encompass aspects of receiving goods, stock handling, stock locating, picking of works orders, cycle counting.

Ensure that the execution of the dispatch sequence is maintained within the required dates.

Ensure all aspects of the Dangerous Goods Act are fulfilled.

Actively involved in the on-time kitting of works orders and replenishment of line side stock.

Actively involved in maintaining batch and stock location accuracy on company software and ensuring tight stock control and stock rotation using FIFO principles.

You will be required to ensure that good housekeeping and health and safety regulations are adhered to within the work area. To contribute, be involved in and actively support the continuous improvement process within every facet of the department

Job-Specific Skills:

Understanding isometrics, GA, and detailed drawings. Understand Client specifications, fabrication tolerances, codes & standards & Dimensions.

3 years active inspection in fabrication industry.

Knowledge in AWS D1.1, ASME Sec VIII Div. 1, ASME Sec IX, ASME B31.3.

AWS / CSWIP - 3.1 welding inspector certification (Welding inspectors only).

NACE or BGAS level II certification (Painting only).

Ability to interpret engineering drawings, technical notes and specifications.

Able to work under pressure in a fast-paced environment.

To set a personal example with regard to health and safety matters. To ensure Quality assurance and Quality Control activities as per the contractual requirements, specifications, International codes and standards, Good Engineering practices.

Job Type: Full-time